In any situation where a low probability event must be noticed quickly then the operator must be given artificial assistance, if necessary even alarms on alarms. In a process with a large number of loops there is no way in which the human operator can get quickly to the correct part of the plant without alarms, preferably also some form of alarm analysis. Unfortunately a proliferation of flashing red lights will confuse rather than help. There are major problems and ironies in the design of large alarm systems for the human operator (Rasmussen and Rouse, 1981).
However, RAM overhead scales well, roughly proportional to the square root of bit capacity. The sweet spot depends on the process node; looking at several micrographs from the Baochip-1x, we can empirically determine that single-port RAM macros are dominated by overhead until the array size exceeds a geometry of around 512×32 bits.
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